It ‘s a fun and hardheaded project that I know you will have fun tackling. Enjoy learning how to build a patio cool using the video tutorial, post, and plans !
Click HERE or on the persona below for the downloadable Patio Cooler Ice Chest Plans. These plans for your DIY patio outdoor cool are 100 % free and you have the option to donate at the time of download to help support DIY PETE so he can devote more prison term in creating FREE television tutorials and plans for you. This is 100 % optional of naturally ! If you ‘d like them for FREE simply enter “ 0 ” in the dollar amount 
Cheers ! – Pete
Tools Needed
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Dewalt 12 ” Miter Saw : hypertext transfer protocol : //amzn.to/2ESRcZX
Dewalt Orbital Sander : hypertext transfer protocol : //amzn.to/2FxsdbV
Kreg Jig – The K4 is what I have .
mesa Saw
Air Nailer – I like the Ryobi Airstrike tools
Dewalt 20 volt Drill : hypertext transfer protocol : //amzn.to/2CJrLUV
Tape Measure, Ruler, Pencil
Wrench
Optional:
Clamps – Clamps are helpful for any project. I love to use JackClamps.
Dewalt Circular Saw : hypertext transfer protocol : //amzn.to/2CKWEbE
Kreg Jig Face Clamp – Very handy.
Kreg Jig Right Angle Clamp – A must !
Speed Square
Hand Sander
Hole Saw Set
Supplies Needed
Wood Glue – I ‘d recommend Gorilla brand wood glue.
Box of 2 1/2 edge Kreg Screws
Driil Bits
120/220/400 Grit Sandpaper
Box of 1 1/4 column inch nails for breeze nailer
Teflon Tape
4 inch Riser, 1/2 column inch threaded Piping, 1/2 column inch coupling, Red knob spigot/valve
2 1/2 column inch or 2 inch locking caster wheels
52 Quart Igloo Contour Cooler ( I found mine at Target for $ 29.00 )
2 Hinges
3 Handles
Bottle Opener
Optional : Bottle Cap Catcher
Paint Brush
Minwax Helmsman Spar Urethane
Rubber gloves
Safety glasses
Ear Protection
Wood:
QTY : 12 – 5/8 midst x 5 1/2 x 6 long cedar fence pickets : $ 2.59/board
QTY : 8 – 2×4 x 8 cedar boards : $ 7 / dining table
Approximate Total Cost: $190
Cedar Wood : $ 87
Spigot/valve : $ 6
2 Hinges : $ 4
Bottle Opener : $ 5
4 Wheels : $ 18
1 Qt Sealer : $ 15
1 box 2 1/2 edge screws : $ 10
Nails/other screws : $ 7
Cooler : $ 29
Glue : $ 5
Piping : $ 4
*Approximate Total Cost ( not including tools and supplies you might have like rubberize gloves, paint brush, etc. )
You can decrease the cost of this build by using ache 2×4 ‘s rather of cedar to save about $ 36. Use a cooler you already have or pick one up at a garage sale or on craigslist to save about $ 29. Ditch the wheels to save an extra $ 18 .
Overall Dimensions:
Please note you will need to adjust the measurements a bit to fit your claim patio outdoor cool. If you have an old outdoor cool haul laying round go ahead and use it ! Do n’t buy a brand newfangled one if you do n’t have to .
32 inches wide – 22 inches deep – 36 3/4 inches tall plus 2 1/2 inch wheels
Step 1:
Start making your cuts for the legs of your cedar ice chest. I ‘d recommend using a miter power saw .
Remove hardware from the cooler
Step 2:
assemble the leg. I used a Kreg Jig to drill 4 pocket holes in one board for each peg. then connect using wood glue and 2 1/2 inch Kreg screw .
Step 3
assemble the frame for the cooler out of 2×4 boards. Connect each 2×4 with 2 1/2 inch screws. You can make it arsenic snug as you ‘d like. I left about a half inch of play on each side to make it easy to remove the cooler if needed. Use the cool as a template or bill the cooler to determine how long to cut these boards .
Step 4
Attach the 4 corners to the lead frame. Use 2 1/2 column inch wood screws and put about 4 for each corner. Drill a navigate fix before putting the screws in so the wood does n’t split.
Read more: 29 Best Bedroom DIY Ideas and Projects
Step 5
Add the proscenium. Rip fence boards on a table visit and then glue and nail them to the crown as shown in the photograph. This will create about a half edge overhang on each side. I cut the apron to 3 1/2 inches wide.
Step 6
Create the cooler support out of 2×4 ‘s .
Step 7
place the human body top down on a flat open and slide the cool in place. future, put the subscribe at the basis of the cooler and attach to the legs using screws and air pocket holes. If you do n’t have a kreg jig, you could pre-drill and then run screws in at an slant .
This is what the support will look like from the bed side .
Step 8
Add wall pickets around all sides to hide the cooler. I started by attaching a board in the in-between of the sections and then moved to the leave and right. Use as many entire width fence boards as you can. Rip the knocked out boards on a table power saw to get a perfect paroxysm. I ‘d recommend spacing the boards roughly 1/8 to 1/4 of an edge from each other .
Step 9
Add trim horizontally on each side. Rip argue boards into 2 inch strips and then glue and nail the pare in rate .
Step 10
Place the cooler in the skeleton and then mark where the hole will go through the side of the woodwind surround. then drill a small hole through the wood from the inside. Next, use a larger bit or hole saw from the external to finish the full size hole. This is where the piping will go through .
here is a spirit at the pipe. You may need to get assorted lengths due to the cooler used, but steer to the polyvinyl chloride pipe / sprinkler section to get the supplies. I used the fictile hardware that came with the cool ( white pieces and gasket below ) to attach to the thread 1/2 column inch threaded nipple to the right in the photograph. The 1/2 column inch couple secured the other english of the cool. I then used a 4 edge retentive 1/2 edge riser to go from the coupling to the spigot/shutoff valve .
Step 10
I cut a scrap piece of picket to 3 1/2 inches by 3 1/2 inches to give the faucet a small extra confirm. Use 1 inch screws to attach the valve .
Step 11
Determine the height and width of your cooler eyelid. Mine was a little less than 2 inches senior high school and indeed I ripped a couple 2×4 boards to make them 2 inches improbable. then place the boards around the margin and cut to size. The lid should be snug with the woodwind .
Step 12
Attach the formative cooler eyelid to the wood using 2 column inch screws. Pre-drill and then put in the screw. Make sure the outer character of the lid is bang with the wood. The inner character will protrude from the wood because it is what will allow the cool to stay in locate when the hat goes down. The inside dowry will seal the cool .
Step 13
Cut 4 fence boards down to size and rip them each to the lapp width on the table see. Leave about an 1/8 of an inch between each. Use glue and an tune nailer to keep them in set.
Step 14
With the eyelid in place, impound hinges to the back of the eyelid. Use the screws provided .
Step 15
I decided to add a lower ledge as an after intend which is why the legs have finish on them in this photograph. Cut a 2×4 down to 1 1/2 by 1 1/2 inches on a table see ( or use a 2×2 board ) and then make the cuts to create the lower ledge supports. Glue and then screw them in topographic point .
Attach fence pickets to create the lower shelf. I did not have to rip these boards but do then if you need to .
Step 16
practice finish to the wood. I love the natural look of cedar and so I used Minwax Helmsman Spar Urethane. If you are using ache I ‘d recommend either painting the project or applying quite a few coats of sealant. I ‘d recommend removing any hardware you already installed to make the varnish process go faster .
Let the sealant dry nightlong and then lightly sand with a sanding obstruct and 400 grit paper to remove any harsh spots on areas where the cool will be touched. then wipe up the dust and apply 1 or 2 more thin coats of sealant using a blank rag .
Step 17
Attach the hardware. I picked up 3 handles from Home Depot that are 5 1/2 inches wide. I besides found the bottle undoer and spigot/valve at Home Depot adenine well. Attach wheels to each leg by pre-drilling and then using 2 column inch screws. Adding wheels is optional and they are about $ 4 / roulette wheel at the hardware storehouse. I used 2 1/2 edge locking caster wheels .
Job well done ! Put that new Patio Outdoor Cooler to good use : ) This is going to be bang-up for your summer barbecues, events, and parties.
Read more: 29 Best Bedroom DIY Ideas and Projects
Good luck with your project and most importantly have fun with the build. Please post photos of your finished Ice Chest below on on the good fortune with your project and most importantly have fun with the build. Please position photos of your finish Ice Chest below on on the DIY PETE Facebook Page. Cheers from Bozeman, Montana !
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